Relationship between molecular weight and properties of ultra-high molecular weight polyethylene materials

  1. Definition of molecular weight
    The molecular weight of general polyethylene (such as HDPE) is about 200,000-500,000 g/mol;
    The molecular weight of UHMWPE is usually 3 million-10 million g/mol, or even higher.
  2. Effect of molecular weight on main performance
Performance index Trend of change when molecular weight increases Description
Wear resistance Significantly improved The molecular chain is longer, the interchain entanglement is more, the wear resistance is excellent, and it is suitable for sliding parts
Impact resistance Improved The molecular chain has a strong ability to absorb impact energy and has enhanced toughness
Stress cracking resistance Improved Less prone to cracking due to stress concentration
Friction coefficient Reduced The molecular surface is more lubricated and the self-lubricating performance is better
Heat deformation temperature Slightly reduced The softness of the molecular chain increases and the heat deformation point decreases slightly
Processing difficulty Significantly increased The molecular chain is more tightly entangled and not easy to melt. It is not suitable for traditional injection molding. Pressing, sintering, extrusion, etc. are usually used
Crystallinity Slightly reduced Molecular arrangement is more difficult, affecting some mechanical properties

The higher the molecular weight of UHMWPE, the better its performance (especially wear resistance, impact resistance, and self-lubrication), but the processing difficulty also increases. Therefore, the selection of the appropriate molecular weight should be a balance between application requirements and processing costs.

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