In the process of coal storage and transportation, the liner of a coal bunker often faces the challenges of high temperature, corrosion, and continuous wear. To solve this problem, we have launched UHMWPE coal bunker lining plates, designed specifically for coal bunkers, which have excellent properties such as lightweight, impact resistance, wear resistance, corrosion resistance, UV resistance, aging resistance, and low friction coefficient, helping customers significantly improve the service life and work efficiency of coal bunkers.
Product Features
Strong chemical corrosion resistance
ultra-high molecular weight polyethylene has excellent chemical corrosion resistance characteristics. Except for concentrated nitric acid and concentrated sulfuric acid, it will not be corroded in all alkaline and acidic liquids used in concentrated hydrochloric acid at a temperature of 80 ℃. It is also stable in<20% nitric acid and<75% sulfuric acid. It is also stable for washing water and liquids
However, ultra-high molecular weight polyethylene is prone to swelling in aromatic or halogenated compounds, especially at high temperatures, so special attention should be paid.
Superior impact resistance performance
The superior impact resistance of UHMWPE is related to its molecular weight. As the molecular weight increases, the impact strength gradually increases and reaches its peak at around 2 million.
According to the literature, the impact strength values of UHMWPE and other plastics determined by the ASTM-D256 method can be compared can be concluded that the impact resistance of ultra-high molecular weight polyethylene at room temperature can be comparable to that of polycarbonate, which is known for its impact resistance and is commonly used in engineering plastics. UHMWPE still has excellent impact resistance even at a low temperature of -40 ℃, and can maintain good impact resistance even at a liquid gas temperature of -269oC. This excellent low-temperature characteristic has expanded the application of UHMWPE to the field of low-temperature engineering.
Self-lubricating, reducing wear and tear
The self-lubricating characteristics of UHMWPE coal bunker lining plate can effectively reduce the friction between the materials in the coal bunker and the lining plate, reduce material jamming or blockage, improve material flowability, and thus reduce the wear and cleaning frequency inside the coal bunker. It is an ideal bearing sleeve, slider, and lining material.
Good thermal performance
According to the ASTM (load 4.6kg/cm2) method, the hot deformation temperature is 85 ℃. Under lower loads, the operating temperature can reach 90 ℃. In special circumstances, it is allowed to be used at higher temperatures. Due to the excellent toughness of UHMWPE, it is good for low resistance performance. It still has a certain degree of ductility at -269 ℃ without any signs of brittle fracture.
Excellent electrical insulation performance
UHMWPE has excellent electrical insulation properties over a wide temperature range, with a volume resistance of 10-18CM, a breakdown voltage of 50KV/mm, and a dielectric constant of 2.3. Its electrical insulation performance changes minimally over a wide range of temperatures and frequencies. Within the heat-resistant temperature range, it is very suitable as a structural material for electrical engineering and a material for paper mills.
Environmental protection and safety
UHMWPE is tasteless, non-toxic, odorless, and non-corrosive. The US Food and Drug Administration (FDA) and the US Department of Agriculture (USDA) allowed it to be used in contact with food and drugs.
Xinxing UHMWPE coal bunker liner provides reliable protection for coal bunkers, and with its excellent characteristics, helps the coal industry solve the problem of using coal bunkers in harsh environments. Choosing our products not only improves the efficiency of coal storage but also significantly reduces maintenance and operational costs, helping your business maintain an advantage in fierce market competition.
Contact us immediately to customize a coal bunker liner solution that meets your needs!